Just a thought;
It seems liley that a mis-match exists between the PRI configuration between the Nortel and the Cisco.
I would think a likely cause would be that on at least one of the 8 PRI's in your ISDN pipe, a mis-match exists on the Interface ID.
When you configure the D-Channel, an Interface ID of zero is hard-coded for the circuit that carries the Primary D-Channel - Interface ID is hard coded to one for the circuit that carries the Back-up D-Channel. By hard coded I mean you cannot change them on the Nortel side - the other side - in this case cisco, may be able to change their side - but they must use zero for the circuit that carries Prime D-Channel and one for the circuit that carries a Backup D-Channel so they match with the Nortel side.
The rest of the circuits are added be controlled by the D-Channel at the PRI prompt of the D-Channel Adan.
Example:
PRI 106 3
PRI 107 4
PRI 108 5
PRI 109 6
In the example, the Interface ID for loop 106 is 3.
This must match the interface ID for the same circuit on the CISCO side - if not, the symptom will be;
PRI is up - all channels idle - unable to make calls on this circuit.
If a mis-match exists mid-way into your route member list, this may be why you find calls successful during low traffic, but not successfull when traffic is heavy and the mis-matched circuit is accessed.
The advise in earlier posts suggesting either the use of a maintenance set to access specific trunks may help you to isolate the failing circuit. Or you could also disable some of the circuits (as suggested earlier) to force traffic onto specific circuits to identify which work and which fail.
Either way, once you have identified the failing circuits, you may need to speak to the person configuring the CISCO side so that you can be sure the circuits match.
I also noticed that IFC D100 was used in the RDB - is that correct and matching what the Cisco is emulating?