Excuse my ignorance but in my experience the replacement drive does not need to be blank before you add it into a RAID 5 array as the server will automatically start restriping RAID data to the replacement disk blanking what was on it anyway?? The RAID data will automatically get removed and it is only if you boot with the replacement disk in that the server will have issues.
Ideally it is wise for the disk to be blank, but not a necessity I would have thought.
For information, I had a failed 18.2Gb Ultra drive in a Proliant 7000 server so I replaced it with a drive straight out of a decomissionned Proliant 3000 server - no issues.
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