Hi K,
I was assuming Win2K as the operating system, since that's the most common installation. Courier 10 (not Western) isn't Unicode compliant, whereas Lucida Console is. Either way, its a fixed width font, which is what is really required within the report itself.
These are the steps we had to take for one of our clients. Painful, but works...
The issue we had specifically is that reports looked great in designer, but were awful in CE even though the same printers/drivers were used. The issue came down to the fact that the Report Job Server is the service that controls scheduled printing from CE and, due to Win2K printer issues, the account running the Job Server must be a domain acct. That same domain account should have registry settings that set the default char per inch to 12. If not, the CE output won't match the CR output, even on the same machine.
~Kurt