hywaydave,
first you have to look harder, here is the link:
SeaTools Enterprise Edition
Next: BACKUP all required data as suggested before. As this is currently a RAID1 setup: shut the server down, unplug power to the U320 drive, and reboot. It should reboot sucessfully but indicate that the Array is degraded. This is simulating a drive failure. Assuming this is what you see. Shut down and reconnect the U320 drive and unplug the U160 drive and reboot to insure that this also boots.
Assuming this works, shut down, remove the U160 and replace with the other U320. Reboot and let the degraded array rebuild itself. When done you now have three drives with identical information on them.
Now remove the 2940 and Install the 2120s and both of the U320's. Now boot and watch for the prompt to enter the controller BIOS Utility and perform the required function to enter. Set the RAID array and the boot settings along with others that are outlined in the Adaptec manual for this controller. During this process, you will be presented with options, one being to format the drives. At this option select "NO", and at some point you should have the option to rebuild the array, select yes to this. Continue configuration until complete. Doing this will set the card BIOS to what it's function is and this information is saved to the EPROM (BIOS) chip on the controller. It should now know that it is the boot device and that it is set for RAID 1. Cross fingers and try to boot. If all went well, it will boot to the rebuilt array with no loss of data.
If all is not well: Reboot, enter card BIOS again and go through the steps to configure, following the manual. This time do not set(or unselect) this as the Boot device and proceed to set this as RAID 1 and let the utility format the drives. Now when finished you have a hardware controller configed as RAID 1 for storage. Shut down.
Install the 2940 and the U160 and boot. It should boot to the 2940 & U160. See if you have the 2120s active. If not go to ControlPanel > system > hardware devices > & find the 2120s controller and update the drivers. Reboot. Recheck availability of the 2120 drives. They should/need to be functioning.
Load SeaTools to the U160 and run. Select the setup drives(it will not allow you to select the Boot drive) and select the option that this will be a new boot drive. The app will mirror the boot drive to the new drive(s). SeaTools should guide you as to how to proceed. If not, when done shut down & remove the 2940 & U160. Boot and select to enter the Card BIOS. Only reset the card BIOS setting for Boot device. Save and exit. It should now boot to the new 2120s RAID 1 Array.
Your fall back if all this fails is to remove the 2120s, reinstall the 2940 & the U160, U320 and let the array rebuild if needed.
Hope this get you to where you need to be.
rvnguy
"I know everything..I just can't remember it all