Hi STKman,
I supply tech services to leasing companies and used equipment brokers. I generally get a very gray history on equipment coming off lease, and consider most stories that come back with "returned as defective" drives to be pure fabrications. No one EVER powers up a drive with the head locked (5A33) or has had a tape stuck in the drive. I've seen the head damage on units that were poorly packed as well as on drives in the factory packing kit. Some have obviously had the headlock forced with the head in the wrong position, but most seem to have been hit by the load ring. I don't think powering up with the head locked causes damage, but I don't want to try it with a $10,000.00 drive.
TE