If you're technically inclined, you can do things manually via KNOPPIX.
Just boot into it, and then run
dd if=/dev/zero of=/dev/hda bs=64M count=10000000
This will zero out /dev/hda rather quickly. Of course, you need to be sure that /dev/hda is the drive you want.
Another linux program...
I think that indeed that was a horrible batch of drives made.
I had one 200Gb maxtor develop bad sectors after 4 weeks after purchase, at which point it was replaced by a new one.
Then, a year later, two such drives started to develop bad sectors within 2 weeks from each other. One of these...
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